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Integrates a heat pump and generator
into a simple package delivering
Air-conditioning, Space heating, Electrical power generation & Hot
water.
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Simultaneously this unit provides:
- 34,000 Btu/hr of air conditioning.
- Up to 30,000 Btu/hr for heating hot water.
- Up to 6 kW of DC power for battery charging.
Or
- In the heating mode it provides up to 36,000 Btu/hr of space heating
- Up to 6 kW of DC power for battery charging
- Up to 30,000 Btu/hr for heating hot water.
- The heat from the exhaust can be combined with the heat pump for a total output of
66,000 Btu/hr.
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Applications:
Homes, offices, restaurants, markets, convenience
stores, solar and wind powered homes, telecommunication eco-tourism
cottages and hotels, farms, military field posts, marine, recreational
vehicles, trucks.
Custom models are available in larger electrical and
HVAC capacities.
Polars cogeneration unit makes the most reliable,
efficient, and cost effective use of energy from fuel. Polars micro-cogen
unit can operate from natural gas, propane, or gasoline. Diesel and
other fuel
models are available.
The assembly is noise attenuated for quite operation.
Typically most applications will use a generator to
produce electrical power to run an electric compressor as part of a
typical air conditioner / heat pump, this is not efficient. Fuel is
wasted in converting mechanical power into electrical power (generator)
and back again into mechanical power (motor) as required to drive the
refrigeration compressor.
The Micro-cogenerators efficiency and cost savings
is based on reducing fuel consumption by using the engine to direct
drive both the alternator (generator) and the air-conditioning
compressor at the same time. The air-conditioning compressor uses an
electric clutch to disenguage it from the engine when cooling/heating is
not required. Fuel consumption is reduced by more than 50% over typical
applications by eliminating the unnecessary conversion processes.
Engine maintenance is reduced because the engine does
not have to run continuously while the air-conditioner cycles on and
off, nor does the engine operate at full speed without a load.
The unit as shown here is configured as a hydronic
heating and cooling system. Hydronics use chilled or hot water as a
means of delivering air-conditioning and heating from the micro
cogeneration unit to the desired areas. Simple plumbing connects heat
exchangers (fan coils) installed in various areas (rooms) throughout the
facility. The fan coils in each area creates the heating and cooling
effect. Hydronics is the quietest and most comfortable form of heating
and cooling. The micro-cogeneration is perfect for radiant floor heaters
and provides hot water for washing and bathing.
The Micro-cogen units are also available as split and
unitary or central systems.

Polars Natural Gas or Propane Micro-cogeneration system is comprised of
the following subsystems:
Polar Power Model 6200 Alternator 6.5
kW
- High Efficiency Alternator for low fuel
consumption
- Permanent Magnet Hybrid Homopolar
Technology for reliability
- Up to 250 amps continuous output for
faster battery charging with lower engine run time
- Available in 12, 24, 48, 96, 120 VDC,
and 120/240 VAC 50/60 Hz.
- Precision Voltage and Current regulation
for optimized battery charging
- Very low Ripple output for longer
battery life
- Very clean power output for computer and
telecommunications loads
- No alternator parts to wear out or
require servicing
- Designed to last for decades
- Excellent compatibility with most
inverters, DC voltage regulation is unaffected by inverter ripple
Kawasaki Model 620D Engine - 20 HP
Cooling/Heating
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34,000 Btu/hr heat
pump.
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30,000 Btu/hr Model 30
stainless steel exhaust heat exchanger for heating hot water for
washing, bathing, swimming pools, and hot tubs.
Enclosure
Controls
- Microprocessor based control system
regulating battery charging, air and hot water temperatures, and
safety functions
The
Hydronic system offers the following advantages and disadvantages:
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Circulating water can
carry more that 10 times the amount of heat that air can, so for
cooling and heating only small water flow rates are required for
environmental control. This translates into the use of 1-inch plumbing
pipes as opposed to using 8 to 16 inch air ducts. Much less energy is
required to circulate water as opposed to air. The water pump and
small fans in the heat exchangers will consume less energy than the
large blower required to force air through out the house.
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Superior temperature
control from room to room. Each room with a fan coil unit can utilize
its own precision thermostat and fan speed control. Rooms not
requiring environmental control can be completely shut off.
Temperature regulation to within 1 B
to 3B
Fahrenheit (.6B
to 1.7B
C) is practical so you do not feel the "chills" or
discomfort typical of most heating and cooling systems as they cycle
on and off. Circulating water in place of air provides two distinct
advantages. Due to its high specific heat (ability to store heat and
cold) water can provide continued cooling and heating after the heat
pump is shut down. This helps smooth out the heat pump compressor
cycling, as the compressor stays off longer and stays on longer and
there are only small temperature changes in the water temperature.
Using the individual precision thermostats in each room to control
temperature is practical because we are only controlling a small
electric fan. A precision thermostat controlling a heat pump is not
practical because the frequent on/off cycling will destroy the
compressor. The hydronic system properly installed (no water
hammering) is very quite compared to an air duct delivery system.
Flowing water makes very little noise as compared to the noise created
by large blower moving volumes of air through the air ducts.
The hydronic systems allow
for the incorporation of other cooling and heating technologies such
as ground loop cooling and solar thermal heating. Supplemental propane
heaters can be added for additional heat or to reduce engine run time.
Storing the hot/cold water
in tanks can create thermal reservoirs. This is very efficient for
heating and air-conditioning in desert communities where the nights
are cold and the days are warm. During the night the water is cooled
(with the heat pump off) due to the natural low air temperatures and
during the day the cool water is circulated for air-conditioning. In
winter the heat during the day is absorbed by the water and during
nighttime provides heating. The heat pump is then used to supplement
the heating and cooling effect as needed.
The hydronic system
facilitates the recycling of engine exhaust heat for space heating.
Many homeowners enjoy
heated floors. Here plumbing is buried under the floor and the hot
water passes through heating the floor and the room.
The hydronic system costs
more to purchase than the unitary and split systems.
As with any plumbing
system there is always the possibility for water leaks.
To complete the system requires:
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Propane fuel tank or connection to natural gas line
(local propane vendor or Gas Company).
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Hydronic fluid to air heat exchangers (Polar or
others) or radiant floor system (provided by others).
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Hydronic water pump, plumbing, reservoir, and
valves (Polar, local stores such as Grangers or Home Depot).
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Hot water pump (Polar, local stores such as
Grangers or Home Depot).
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Concrete mounting pad (local contractor) or precast
concrete blocks (Home Depot or others).
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Electrical connections to the battery/inverter
system (Polar or others).
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Add $150 for 48 Vdc.
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Add $2,500 for a Diesel engine in place of gas.
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Hydronic heating/cooling heat exchangers are bid by
requirement. Some systems may incorporate a central heat exchanger and
others will use heat exchangers in each room.
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Central heat exchangers will range in cost of $300
to $400; room-by-room heat exchanges will range in cost from $90 to
$200.
The
advantages and disadvantages unitary or central systems:
A central heat-pump system has all the components
located within one enclosure. Air is circulated between the house and the
Micro-cogen unit.
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Many prefab houses and
mobile homes are already set up with air ducting.
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Two large 12 to 16 inch
air ducts must exit the house and connect to the micro-cogeneration
unit.
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System is lower in cost.
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Balancing the air
distribution through ducts has frequently caused problems for the
contractor and the homeowner. One or two room either get too hot or
too cold. Fan and air noise is also a common problem.
To complete the system requires:
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Propane fuel tank or connection to natural gas line
(local propane or Gas Company).
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Hot water pump (local stores such as grangers or
home depot).
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Concrete mounting pad.
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Electrical connections to the battery/inverter
system (Polar or others).
The
advantages and disadvantages of spilt systems:
A split system has the fan coil (also referred to as an
evaporator) installed inside the house and has two refrigerant lines
connecting it to the Micro-cogeneration unit.
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Many prefab houses and
mobile homes are already set up with air ducting.
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The refrigeration lines
connecting the fan coil to the Micro-generation unit are less than 1
inch (25 mm) bundled together.
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Systems are lower in cost.
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Balancing the air
distribution through ducts has frequently caused problems for the
contractor and the homeowner. One or two room either get too hot or
too cold. Fan and air noise is also a common problem.
To complete the system requires:
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Propane fuel tank or connection to natural gas line
(local propane or Gas Company).
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Hot water pump (local stores such as grangers or
home depot).
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Concrete mounting pad.
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Electrical connections to the battery/inverter
system (Polar or others).
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Fan coil / evaporator with expansion valve for
inside the house (Polar or Others)
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