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HOME > PRODUCTS > GENERATORS > Marine Micro Cogen
 
The New Marine Micro-Cogen for Recreational and Commercial Vessels

Alternator Engine Controls Enclosures Dimension Work Sheet

Lombardini Model FOCS 702 diesel engine ready for marine conversion with a Polar Model 6250 DC alternator  

The best choice for charging your batteries and air-conditioning/heating your vessel.

Performance Options

  • 2.5 kW to 5 kW of DC power. 

  • Available in 12, 24, 36, and 48 Vdc.

  • Up to 28,000 BTU/Hr of Air-conditioning

  • Up to 28,000 BTU/Hr of heat

  • Up to 140 Kgs (300 Lbs) per hour ice.

 

In terms of equipment space and cost, noise, fuel consumption, maintenance, it makes no sense to install a larger generator to power an AC air-conditioner.

Experienced yachtsmen would agree that the most convenient AC power is supplied through a good inverter.  Here you have AC power available at any time day or night without having to start, warm-up and run the generator.

The Micro-Cogen unit charges the batteries directly and provides heating and cooling at the same time. 

This unit was originally developed by Polar Power for the US Army Tank Automotive Command (TACOM) and is currently under test.  The goal is simultaneously provide heating, cooling, and power generation. The mission requires low noise, low maintenance, high reliability and low cost.

Operating the Lombardini Model LDW 702 FOCS at low speeds of 1,500 to 2,200 RPM creates very little vibration and noise.  The slow speed also extends engine life.  To deliver 3 kW to 5 kW at this low speed requires Polar’s Model 6250 Alternator.

The refrigeration compressor is a Sanden model SD7H15HD.  This heavy-duty compressor is rated at 6,000 RPM operating speed.  In this system we are only operating the compressor at 1,500 to 2,200 RPM.  The compressor should therefore get greater than 25,000 hours operational life.  For more information on the compressor please visit http://www.sanden.com/products/piston7.html.

The refrigeration capacity is up to 30,400 BTU/Hr of air-conditioning.  Or using a smaller compressor we can provide up to 3,000 to 16,000 BTU/Hr of cold-plate freezing.  Note that the cold plate is the limiting factor on performance. 

This system is also ideal for ice making in small fishing vessels.  Using a larger compressor we can produce up to 300 lbs (140 Kgs). of fresh or salt water ice per hour.

The simplest, safest, and most convenient method to install air-conditioning is to use a hydronics loop.  Hydronics uses chilled or hot water as a means of delivering air-conditioning and heating from the refrigeration system to the desired areas. Simple plumbing connects heat exchangers (fan coils) installed in various areas (rooms) throughout the vessel. The fan coils in each area creates the heating and cooling effect. Hydronics is the quietest and most comfortable form of heating and cooling.

Polar can also supply the more typical unitary systems.  Air-ducts are placed in the vessel that channel the air to and from cabins and our unit.

The Hydronic system offers the following advantages and disadvantages:

  1. Circulating water can carry more that 10 times the amount of heat that air can, so for cooling and heating only small water flow rates are required for environmental control. This translates into the use of 3/8 to 1/2-inch plumbing pipes as opposed to using 8 to 12 inch air ducts. Much less energy is required to circulate water as opposed to air. The water pump and small fans in the heat exchangers will consume less energy than the large blower required to force air through out the vessel.

  2. Superior temperature control from cabin to cabin. Each cabin with a fan coil unit can utilize its own precision thermostat and fan speed control. Rooms not requiring environmental control can be completely shut off. Temperature regulation to within 1 to 3 Fahrenheit (.6C to 1.7C) is practical so you do not feel the "chills" or discomfort typical of most heating and cooling systems as they cycle on and off. Circulating water in place of air provides two distinct advantages. Due to its high specific heat (ability to store heat and cold) water can provide continued cooling and heating after the heat pump is shut down. This helps smooth out the heat pump compressor cycling, as the compressor stays off longer and stays on longer and there are only small temperature changes in the water temperature. Using the individual precision thermostats in each room to control temperature is practical because we are only controlling a small electric fan. A precision thermostat controlling a heat pump is not practical because the frequent on/off cycling will destroy the compressor.

  3. The hydronic system properly installed is very quite compared to an air duct delivery system. Flowing water makes very little noise as compared to the noise created by large blower moving volumes of air through the air ducts.

  4. The hydronic system facilitates the recycling of engine exhaust heat for space heating.

  5. The hydronic system costs more to purchase than a unitary system.

  6. As with any plumbing system there is always the possibility for water leaks.

Lombardini Model LDW 702 FOCS Engine

What’s great about the Lombardini engine?

  • High quality and low cost.  It’s the best value on the market.

  • Similar to a car engine, the oil pan is removable.  This facilitates conversion to dry sump or an oversized sump to increase oil capacity.

  • It’s easy to prime and start.

  • Very small and light weight.

  • Worldwide parts and service distribution.

What separates the Lombardini engine from the rest?

  • The overhead cam and the patented unit injector system. (Click here for details)

  • This unique arrangement reduces smog emissions, engine noise and facilitates maintenance. 

Features

  • Solenoid shift type electric starter

  • 4 stroke diesel, liquid cooled

  • Overhead camshaft

  • Indirect fuel injection by unit injectors

  • Pressure lubrication by gerotor pump

  • Full flow lube filter

  • Glow plugs

  • Cast iron crankcase with reborable cylinders

  • Aluminum alloy cylinder head with replaceable valve guides.

  • Simple engine shutdown via fuel shut off solenoid. 

 

Technical Specifications

CYLINDERS
BORE x STROKE (mm)
DISPLACEMENT (cc)
OVERALL DIMS. L x W x H (mm)
MAX. SPEED (RPM)
MIN. CONT. SPEED (RPM)
N.   ISO 1585 (kW/Hp)
Nb. ISO 3046 (kWII-Ip)
Na. ISO 3046 (kW/Hp)
MAX TORQUE (Lb.FT/RPM)
SPC. FUEL CON (g/kWh)
ACT. FUEL CONS (gal/h)
OIL SUMP CAPACITY (l./Qts.)
DRY WEIGHT (kg/lb.)

2
72 x 75
611
550 x 529 x 648
3600
900
11.8/15.8
10.3/13.8
9.2/12.5
24.7/2200
280
0.88
1.6/1 .7
104/229.3

 


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Revised: March 30, 2005 .