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Solar Powered
Refrigerators for Cold Chain applications
The RR-2 marks its 20th Anniversary.
The RR-2 maintains precision refrigeration and freezer
temperatures, and can freeze large quantities of ice packs as required for the storage and
transportation of vaccine, medical, and veterinary supplies. The RR-2 is
prescribed for clinics that are located off the electric utility grid or their source of
utility power is unreliable.
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The RR-2 is preferred over kerosene and gas fueled absorption
refrigerators because of is lower maintenance, higher reliability, and its independence
from fuel sources. The RR-2 is safer because there are no burning flames or hot surfaces
as required by absorption systems. Poor fuel quality, burner and wick maintenance, and
keeping the refrigerator fueled are the reliability problems associated with absorption
type refrigerators. RR-2 is safe from fire and explosion. |
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Using the suns free
source of unlimited energy along with our ultra-reliable RR-2 refrigerator is the solution
for providing cold chain service of medical supplies in rural and remote areas. Even with
little sunlight the RR-2 is the most cost-effective and reliable means for medical
refrigeration.
For areas connected to the grid but experience
frequent power blackouts, the solution is our RR-2 with our Model 9650AC
battery charger and a battery bank. In this application, we
charge the battery from the utility power and the battery can run the
refrigerator for a week or longer with no utility power.
RR-2 is unique in both its design and engineering concept. Unlike other
refrigerators RR-2 was created specifically for the storage of vaccines and medical
supplies in remote areas. The RR-2 is: low in cost, easily maintained in remote areas
(where there are no service centers) and provides continuous effective refrigeration. To
lower the life cycle cost we have engineered the RR-2 to outlast other refrigerators by a
4-to1 margin. The cabinet and fixtures are virtually unbreakable. Refrigeration lines and
condensing coils are constructed of 100% copper for corrosion resistance in marine and
tropical environments. The other materials (stainless steel, aluminum, and plastic) used
throughout the system are also resistant to corrosion providing long service life. The
cabinet itself is a single one-piece structure with a hollow core, which is filled with
foam. There are no welded, fastened, or glued joints to come apart. Rotationally molding
is the process of cabinet construction.
To provide dependable continuous refrigeration we designed RR-2 with two separate
compressors and two independent refrigeration circuits and controls for reliability
through redundancy. RR-2 is designed to not require servicing, but should one compressor
or other component fail; the other circuit can maintain the temperatures in both the
freezer and refrigerator compartments. Manual readjustment of thermostats required.
The dual compressor feature allows the RR-2 to produce large quantities of
ice even in ambient temperatures up to 52º C (125º F). With the proper sized PV array, up to 6 kg. of ice
can be produced per 24 hours. The dual refrigeration circuit and controls allow
accurate and independent control of refrigerator and freezer sections. Product will not
freeze unless desired.
The RR-2 comes complete with the charge controller is built into the refrigerator. The
PV array and battery plugs directly into the RR-2. The RR-2 charge controller will recycle
the surplus energy produced by the PV array and divert this energy to a secondary battery
to power other electrical systems such as: radios, televisions, cooling fans,
communications, lighting, medical equipment, water pumps, tools, etc.
The photovoltaic package comes complete with roof and ground mounting array structure
and hardware along with all necessary electrical wiring.
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Qualification by NASA in 1981.
Solavolt International (a defunct partnership of Motorola and Shell Oil Company) had
extensively tested RR-2 under contract with the National Aeronautics and Space
Administration, Lewis Research Center (NASA LeRC), contract DEN3-240.
The tests have been conducted in accordance with rigorous test procedures established
by NASA LeRC in conjunction with the World Heath Organization, the Center for Disease
Control, the Agency for International Development, and the American National Standards
Institute. The performance of RR-2 has exceeded all testing parameters.
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RR-2 Features
The refrigerator compartment is frost-free thereby lowering energy consumption and
maintenance. Our frost-free feature is the result of a very large evaporator surface area
and is not dependent on energy consuming heating elements or hot gas bypass. With the dual
evaporator design defrosting freezer is not required as frequent as other products.
Accessory terminal. A secondary battery bank can be connected to the RR-2 to power
accessories as lighting, communications, medical instruments, educational programs, etc. A
green light on the front control panel will signal that power has been switched to the
accessory battery bank. This is accordance with WHO specifications.
RR-2's base is constructed of aluminum with a durable powder coat finish. This design
offers the maximum in corrosion resistance and lightweight.
The double gasket seal between the lid and the cabinet increases systems efficiency.
The movable dividers allow you to adjust the size of the refrigerator or freezer
compartments. The divider may be removed entirely creating either a total refrigerator or
freezer. Dividers measure 5cm wide.
The dual refrigeration circuit design allow the user to switch off the freezer section
and continue refrigeration section in order to save energy or have more energy available
to operate other appliances.
Molded polyethylene cabinet. The seamless one-piece base and lid is stress free,
nonporous, and able to withstand great abuse. Since there are no internal seams inside the
refrigerator, water can not leak into the insulation causing the materials to swell and
crack over time (typical of many refrigerators).
A brushless DC fan cools each condensing coil. The fan cooled condenser offers superior
performance with the R134a CFC free refrigerants in warmer climates.
Simple LED indication of system status:
The red led light indicates low battery voltage and that the refrigeration has shut
down. Our simple diagnostics routine quickly locates the problem.
The green light indicates a full battery charge and a no refrigeration load
requirement. The green light gives operator the knowledge that the system can produce more
ice.
The yellow LED light warns the operator to stop ice
production.
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Dimensions

Capacities: Total usable volume is
127 liters either all refrigerator or freezer. Minimum volume for either the freezer
refrigerator in combination is 23 liters. Shipping volume 823 liters, 115 cm x 98 cm X 73
cm.
Weights: Net weight 72 Kg, Export shipping
weight 85 Kg.
Materials: Molded polyethylene cabinet, all
stainless latches and hinge, aluminum base with baked epoxy finish, all copper condensing
coils, steel casters, foamed in place polyurethane insulation.
Electrical:
- Voltage regulator/battery; charger
: Factory voltage calibrations: load disconnect
threshold 11.0 Vdc, Load reconnect threshold 12.0 Vdc., end of charge 14.7 Vdc, charge
reconnect 13.4 Vdc, low battery or no ice production warning 11.7 Vdc, resume ice
production 13.2 Vdc. Temperature compensated charging -30 MV per C per cell. Maximum power
diversion to auxiliary load is 25 amps. Charging is configured for flooded type lead acid
batteries, as you would find on electric cars of lift trucks. Automotive type batteries do
not cycle well in this type of application and their use is discouraged. Sealed batteries
do not cycle well in hot climates.
- Fuse Protection
: 30 amp main circuit and 8 amp for each compressor. System is
reverse polarity protected.
- Solid state electronic thermostats
independently control freezer and refrigerator
temperatures. Temperature adjustable from 25º C
to +14º C with adjustable differential of 1º C to 8º C.
Refrigeration System & Performance:
- To independent refrigeration Circuit
- Minimum voltage requirement for compressor 11.0 Vdc
- Recommended system voltage input can range from 12 to 22 Vdc
- Running current, for each compressor is under 4.9 amps
- Under normal use, average Current consumption is 2 amps per hour
- Energy consumption per 24 hour at 43º C is 62 amp
hours, box empty, 54 amp hours, box full
- Freezer temperatures can be adjusted to as low as 25º
C in 43 C ambient
- Maximum ice production is 6 Kg per 24 hour at 43º
C.
- Holdover time in 43 C ambient is 12 hours for +2º C
temperature rise (8º to 10 Cº).
- Recommended battery bank size is 300 amp hours at 20 hour rating
With our efforts of continued product improvement, we reserve the right
to make any change or modification with out prior notice.All units are thoroughly
tested prior to shipment. Because of our high quality control standards and engineering
excellence, we are able to offer a 5-year limited warranty. RR-2 is warranted against any
defects in material or workmanship under designed use for a period of five (5) years on
parts and one (1) year on labor. Warrantee is FOB Los Angeles, California and does not
include transportation costs.

How RR-2 Works
Rays from the sun strike the photovoltaic (PV) cells (the cells are
encapsulated within a module for protection) which convert the suns energy into
electricity directly. PV should not be confused with Solar Thermal "panels"
which produce heat from sun's rays. PV cells are solid state devices that have no moving
parts, liquids or gasses. During the day the electricity produced by the PV modules is
used to power the refrigerator and the battery. During the night battery is used to power
the refrigerator. Next day the cycle is repeated. There is sufficient energy reserve in
the battery to operate the refrigerator up to 5 days without sun. Conventional home
refrigerators run on alternating current (AC). Photovoltaics produce and batteries store
direct current (DC). To reduce systems cost and increase reliability and efficiency we
designed RR; 2 to operate on (DC) without power conversion equipment.
The RR-2 can accept power from wind generators, large and small generators,
conventional. AC or any other source of power

Price List (Refrigerator only)
Price List (Complete Systems)
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